Earlex Paint Sprayer SG85 User Manual

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®
SG85  
OPERATING INSTRUCTIONS  
Thank you for purchasing the Earlex SG85 Electric Airless Spray Gun,  
this is a highly versatile spray gun and can be used  
for a variety of applications.  
BEFORE USE - PLEASE READ THE SAFETY  
& OPERATING INSTRUCTIONS  
Please retain for future reference  
 
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SAFETY OPERATING INSTRUCTIONS  
The spray gun must not be cleaned  
PLEASE READ BEFORE  
USE  
by using flammable liquids with a  
!
o
flash point of less than 32 C.  
NEVER under any circumstances  
aim the nozzle at another person or  
animal. In the event of injury  
occuring seek expert medical  
advice immediately.  
Hand-arm vibration does exceed  
2.5m/s2.  
NEVER spray near a naked flame,  
including appliance pilot flame.  
The spray gun must not be used for  
spraying flammable paints and  
solvents with a flash point of less  
than 32oC.  
NEVER smoke whilst spraying.  
NEVER allow children to operate or  
play with the spray gun.  
Before cleaning, always disconnect  
from the mains supply.  
Always ensure there is adequate  
ventilation when spraying.  
Always disconnect from mains  
supply when refilling the paint  
container.  
We recommend the use of ear  
protectors.  
We recommend the use of eye  
protection to keep hazardous  
vapours out of eyes.  
After every use ensure you clean  
your spray gun thoroughly and  
ALWAYS LUBRICATE THE  
PISTON.  
Always wear a mask when  
spraying.  
It is recommended that a RCD  
(residual current device) rated at  
30mA is fitted into the mains supply  
socket for added protection against  
electric shock.  
Always read the paint  
manufacturers thinning instructions  
before using.  
Always keep the spray basket  
nozzle in place during use. Never  
allow the spray to come in direct  
contact with the skin.  
NEVER USE THE SPRAY GUN  
OUTSIDE WHEN IT IS RAINING.  
PLEASE NOTE  
We have done all we can to ensure that used correctly and according to these  
instructions, the Earlex SG85 Electric Airless Spray Gun will give long trouble free  
service. We accept no responsibility for damage caused by the use of incorrect or  
unsuitable substances, paint or fluids which have not been thinned correctly or are  
unsuitable for the surfaces to which they are applied, health hazards arising from  
lack of ventilation when working in confined spaces, or failure of the equipment  
due to inadequate cleaning of components after use.  
If in doubt, always test a small inconspicuous area first. Always read the paint  
manufacturers instructions first.  
Neither our guarantee nor the above statement affect your statutory rights.  
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TECHNICAL SPECIFICATION  
MATERIALS WILL CAUSE  
PREMATURE WEAR ON THE  
PISTON AND WILL VOID YOUR  
GUARANTEE.  
TO OBTAIN THE BEST RESULTS  
FROM YOUR SPRAY GUN  
PLEASE READ THE  
Power Supply  
Rated Input  
230V 50Hz-AC  
85 Watts  
Pump Output  
Max. Pressure  
240g/min(water)  
142 Bar (2000psi)  
Container Capacity 1.0 Itr  
Spray Gun weight 1.6 kg  
Cable length  
2 mtr  
INSTRUCTIONS CAREFULLY  
BEFORE USE.  
Piston Material  
Cylinder Material  
Tungsten Carbide  
Tool Steel  
Your spray gun is supplied with the  
following items:  
ABOUT THE SG85.  
The SG85 is a highly versatile  
electric airless spray gun, it can be  
used with several different spray  
mediums including varnishes, wood  
preservatives, enamel paint, oil  
based paint and water based  
.
2 x 0.8mm and 1 x 0.6mm spray  
nozzles.  
.
Viscosity cup for thinning paint.  
.
Flexible extension nozzle for overhead  
painting.  
paints. Airless spraying reduces the  
mist associated with air spraying  
and also reduces paint loss.  
.
.
Spare valve x 2.  
Bottle of lubricating oil to lubricate the  
piston after use.  
A number of applications can be  
performed including spraying  
fences, sheds, boats, furniture,  
radiators, models, louvre doors etc.  
.
1.5m (5’) suction tube, return cup and  
fitting; for use with paint cans.  
PREPARATION  
IMPORTANT- SELECTING PAINT  
Although a large number of paints  
and materials can be sprayed,  
some cannot. Please check  
manufacturers recommendation  
before purchasing paint.  
CUPRINOL® This company’s  
products clearly show which can be  
sprayed and which are brush only.  
If the can gives details of ‘Airless  
Spraying’ it can be sprayed. If it  
refers to brush application only it  
cannot be sprayed.  
Surface preparation and paint  
thinning are the two most important  
areas to be concerned with to  
obtain the best results from your  
spray gun.  
Ensure all surfaces are free from  
dust, dirt and grease.  
Masking is important to ensure you  
do not spray those areas you wish  
to remain untouched.  
Ensure paint is thoroughly mixed.  
THINNING  
Thinning is particularly important  
when spraying. Most paints are  
supplied ready for brush application  
and need to be sufficiently diluted  
for spraying purposes.  
IT CANNOT BE USED FOR  
EXTERIOR TEXTURED WALL  
PAINTS OR TEXTURED  
COATINGS. USE OF THESE  
4
 
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* These paints cannot be measured in  
the viscosity cup. To spray them,  
remove the filter from the suction tube,  
thin according to manufacturer’s recom-  
mendations and strain to remove any  
lumps or particles.  
Fig 1  
Follow the manufacturers guide for  
thinning inconjunction with a spray  
gun. If in doubt please consult the  
manufacturer of the paint. The  
viscosity cup supplied will help you  
determine the correct thickness of  
the paint.  
Fig 2  
Fig 3  
Dip the viscosity cup into the  
material and fill up. Time how long it  
takes the viscosity cup to empty (fig  
1). Using the above chart as a  
guide to determine if the material  
requires further thinning, thin  
accordingly.  
As some paints, wood  
preservatives and other sprayable  
materials contain particles and have  
different qualities, please ensure  
that when filling the paint container  
on your SG85, the paint is filtered  
through either a funnel with a filter  
on it, or through nylon tights or  
stockings. This will ensure no large  
particles enter the paint container,  
so preventing blockages and  
providing you with trouble free  
spraying. Ensure that a face mask,  
gloves, goggles and ear protectors  
are worn at all times when  
OPERATION  
Turn the gun upside down and  
place a few drops of lubricating oil  
in both the apertures on the  
underside of the gun (see fig 2).  
Momentarily trigger the spray gun  
to disperse the oil around the piston  
and cylinder, then firmly push the fil-  
ter suction tube into the tapered  
hole of the raised boss.  
Fill the container with the paint,  
when filling the paint container, filter  
the paint through a piece of nylon  
stocking or a funnel which  
incorporates a filter to remove any  
lumps or particles. DO NOT  
spraying.  
IDEAL VISCOSITY  
Water based paints 35-45secs  
Oil Based paints  
Enamel paints  
15-25secs  
15-25secs  
Wood preservatives no dilution  
Primers  
Varnishes  
Aluminium paints  
Wood stains  
Latex Emulsions *10-20% dilution  
Smooth Masonry Paint (non grit)  
*5-10% dilution  
20-30secs  
20-25secs  
15-25secs  
no dilution  
OVERFILL. Screw the spray gun on  
to the container tightly. Plug in the  
unit and before you start spraying  
the object, pull the trigger, aiming  
the gun at a piece of cardboard or  
newspaper until the paint comes  
out.  
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Adjust the output control knob on  
the back of the gun to control the  
volume of paint that you wish to  
up or down 25-30cm (10”-12”) from  
the surface. Avoid spraying at an  
angle as this will lead to runs on the  
apply (fig 3). This will also affect the surface (fig 4).  
spray pattern. A poor spray pattern  
will concentrate the paint in the  
centre of the spray and give a  
blotchy finish. A good spray pattern  
is achieved when there is an even  
amount of material in a fine spray  
throughout the pattern.  
2. Let your arm control the left to  
right movement rather than your  
wrist as this will aid even paint  
distribution over the whole area  
(fig 4).  
3. Do not tip the sprayer to more  
than 45o angle. Material could flow  
into the motor housing and damage  
the sprayer.  
USING THE OUTPUT CONTROL  
KNOB  
Turning the output control knob  
clockwise reduces the flow of  
material whilst turning it  
anti-clockwise increases the flow.  
To adjust the pattern undertake the  
following:  
1. Turn the knob anti-clockwise to  
the maximum position.  
2. Pull the trigger and test the  
pattern on a piece of cardboard  
or newspaper.  
3. Turn the output control knob  
clockwise until the spray pattern  
is correct.  
If you have undertaken the above  
and you still cannot obtain a good  
spray pattern then the material  
being sprayed probably requires  
further thinning.  
Fig 4  
MASK ANY AREAS YOU DO NOT  
WISH TO BE SPRAYED.  
SPRAYING TECHNIQUE  
1.To obtain the best results always  
keep your spray gun level and  
spray equally from side to side or  
Fig 5  
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HELPFUL HINTS  
3) If you start spraying and find that  
the spray pattern is small and  
splattery and adjusting the output  
control knob does not solve the  
problem then you need to try the  
larger nozzle before further thinning  
the material.  
1. Evenly control the speed of  
movement of the spray gun. A fast  
speed will give a thin coat and a  
slow speed will give a heavy coat.  
2. Only apply one coat at a time. If  
a further coat is required follow the  
paint manufacturers instructions for  
drying times.  
USING THE FLEXIBLE  
EXTENSION NOZZLE  
3. If spraying small areas or objects  
keep the output setting low as this  
will avoid excessive use of paints  
and will minimise overspray.  
4. When spraying large areas or  
objects, it is best to use a criss-  
cross pattern, either from left to  
right then up or down or vice-versa.  
This will ensure maximum coverage  
(fig 5).  
The flexible  
extension nozzle  
can be bent at any  
angle to make the  
painting of ceilings  
and floors much  
easier. As the sprayer must not be  
Fig 6  
º
tilted at more than a 45 angle to  
prevent a back leak, it is essential  
to use the flexible extension to paint  
ceilings (fig 6).  
5. Avoid stopping and starting when  
spraying as this can lead to too  
much or not enough material on a  
surface.  
To use this, operate as follows:  
1) Unscrew the spray gun nozzle by  
turning it anti-clockwise. Be sure to  
leave the valve in place but check  
for wear.  
2) Screw the end of the extension  
tube with the plastic thread onto the  
spray gun.  
6. To ensure edges are covered,  
commence spraying just to the side  
of area being sprayed, continue and  
do not stop until the spray has gone  
past the opposite edge.  
SPRAY NOZZLE SELECTION  
3) Ensure the short atomiser valve  
is inserted into the flexible  
extension tube.  
Two nozzle sizes are supplied with  
the gun, these should be used as  
follows:  
1) 0.6mm - This size works best for  
oil-based materials, stains, sealers,  
lacquers, water-proofers and  
enamels for small application areas.  
2) 0.8mm - This is a general  
purpose nozzle that works best for  
materials such as emulsions, latex  
and thicker type paints.  
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4) Screw the spray nozzle onto the end  
of the flexible extension.  
5) Bend the flexible extension to the  
required shape. Once bent do not  
straighten.  
over suction tube filter moulding, ensure  
this fits tightly to prevent air leaks,  
immerse filter end of suction tube into  
paint can and secure tube to can using  
the retainer clamp.  
6) When finished using, clean all parts  
and then re-assemble in the original  
configuration.  
5. To reduce the time the sprayer runs  
without paint, hold the sprayer below the  
paint level when priming the sprayer, this  
speeds up the time the paint takes to  
draw through the tube. The paint may  
need additional thinning if you still  
experience difficulty priming the sprayer.  
The paint must be stirred fully before  
use.  
CLEAN AFTER EVERY USE  
(SEE CLEANING INSTRUCTIONS)  
HOW TO USE THE 1.5m (5’)  
SUCTION TUBE  
For larger painting applications, using the  
1.5m (5’) suction tube enables you to  
draw paint directly out of a large can  
instead of using the paint container, thus  
saving considerable time and making  
painting an even easier job, since you  
are operating the sprayer without a  
loaded paint container.  
6. When using the spray gun with the  
1.5 suction tube only use the gun in  
normal upright position, support or hang  
the gun in an upright position during  
breaks of use.  
If the gun is not kept in the normal  
upright position after use, remove the  
cup and drain the fluids before placing  
down on it’s side.  
Assembling the 1.5m (5’) Suction  
Tube:  
Observe the fluid level in the return cup,  
empty before it is completely full.  
1. Remove the paint container and the  
intake tube from the paint sprayer.  
2. Insert the adapter fitting through the  
hole in the return cup into the paint  
intake port on the sprayer-ensure this is  
firmly pushed in. (Same position as  
where the section tube was removed  
from).  
3. Locate the return cup within the  
recess where the paint container was  
located. Slip the retainer nut over cup  
and screw into place firmly. (The return  
cup is necessary to catch any paint that  
is returned through the overflow bypass  
opening below the paint pump).  
1 Return Cup  
2 Retainer Nut  
3 Adaptor Fitting  
4 1.5m Suction Tube  
5 Retainer Clamp  
Suction Tube  
6 Suction Tube Filter  
Moulding  
4. Insert 1.5m (5’) intake suction  
tube into adapter fitting up to the  
stop. Insert other end of flexible tube  
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PRIMING THE SPRAYER  
CLEANING  
Run solvent through the tube until it  
is clean. Then disassemble the  
fittings at both ends before any  
remaining paint dries up, thoroughly  
clean the adaptor fitting, intake tube  
and filter. Also remove the return  
cup and clean with an appropriate  
solvent.  
If you are using the suction tube,  
you will need to prime the sprayer  
by removing air from the system.  
To prime:  
1. Turn the flow knob fully  
counterclockwise to maximum.  
2. Make certain the sprayer is  
plugged in.  
3. Hold the sprayer below the level  
of paint. This will speed the priming.  
4. Squeeze the trigger and hold  
until all air is out of the system and  
material is flowing freely out of the  
sprayer tip. This should take about  
two minutes.  
CLEANING INSTRUCTIONS  
After every use it is essential that  
you clean the gun thoroughly. This  
will prevent any blockages  
occuring and provide constant  
performance when you next come  
to use it.  
When you have finished spraying,  
empty any remaining material out of  
the paint container.  
Rinse the spray gun container with  
the thinner that was used and spray  
through the gun onto cardboard or  
newspaper.  
REMEMBER-USE SUITABLE  
THINNERS WITH A FLASH POINT  
o
OF 32 C MINIMUM. ENSURE  
ADEQUATE VENTILATION AND  
DO NOT SPRAY NEAR NAKED  
FLAMES.  
WARNING- The filter must be  
completely submerged in the  
paint at all times. If not  
Pour some more of the thinner that  
was previously used into the  
container and spray the gun until  
what is being sprayed becomes  
clear.  
Wipe the nozzle and paint filter then  
clear any remaining debris.Finally  
turn the gun upside down and apply  
a few drops of the lubricating oil to  
the piston (fig 8).  
completely submerged and air is  
sucked into the system, the  
piston could seize. If the piston  
seizes, the sound the gun makes  
will change to a low hum and the  
gun will quickly become hot.  
Stop using immediately. Clean  
and lubricate gun throughly  
before re-using.  
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Fig 8  
Momentarily trigger the spray gun  
to disperse the oil around the piston  
and cylinder.  
LONG TERM CLEAN-UP  
Fig 9  
If the spray gun is being stored for  
a period of time the following  
should also be undertaken in  
addition to the above cleaning  
instructions:  
MAINTENANCE AND REPAIR  
Please be aware that certain parts  
of this spray gun will wear, requiring  
replacement and that these parts  
are not covered by guarantee.  
These parts include the valve,  
spray nozzle, piston and spring.  
The wear on these parts depends  
on the abrasiveness of the  
materials being sprayed. More  
abrasive materials such as latex  
paint (emulsions) will cause these  
parts to wear much faster. You  
would normally expect to replace an  
atomiser valve after spraying  
between 25-45 litres of latex.  
If you check the face of a new valve  
you will see the size of the 3 holes  
and the smoothness of the  
1) Ensure the spray gun is  
unplugged.  
2) Remove paint container and pull  
out the suction tube.  
3) Unscrew the 4 mounting screws  
on the underside of the cylinder  
housing.  
4) Remove container cover and  
cylinder housing from the motor  
housing.  
5) Remove the piston and spring,  
thoroughly clean with the  
appropriate thinner.  
6) Remove the spray nozzle by  
turning anti-clockwise.  
7) Pull out the valve, making sure  
that this is not ‘stretched’ during  
removal or lost.  
8) Clean all parts thoroughly.  
9) Lubricate with oil.  
bumpers.  
Worn valves will have larger holes  
and scratches on the surface. This  
will cause a poor spray pattern and  
will require replacing. Replacement  
valves are available from the Earlex  
Service Department.  
10) Re-assemble in reverse order.  
See fig 9.  
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You will need to check the spray  
NEVER DISPOSE OF PAINTS OR  
SOLVENTS INTO DRAINS.  
CONTACT YOUR LOCAL  
COUNCIL TO ARRANGE  
COLLECTION.  
nozzles, piston and spring from  
time to time to check for wear and  
replace if necessary.  
MAINS CONNECTION  
WARNING - THIS APPLIANCE MUST BE EARTHED  
Your unit will have been supplied with a mains lead with a fitted moulded plug. This  
is identified by the fuse holder in the base of the plug. Please read the following  
safety instructions before use.  
1 If the moulded plug is cut off from the mains lead then the plug must be disposed  
of safely.  
NEVER under any circumstances insert such a plug into a 13 amp socket.  
2 NEVER under any circumstances use the appliance without the fuse cover fitted.  
This is the little cover fixed into the base of the plug to hold the fuse in place.  
3 If you lose the fuse cover then please contact any electrical dealer for a  
replacement or ring our helpline.  
4 A replacement fuse must be rated at 5amp. The fuse must be manufactured and  
approved to BS1362.  
5 IF IN ANY DOUBT PLEASE CONSULT AN ELECTRICIAN.  
If you need to fit a plug to the mains lead, this should be done in accordance with  
the wiring instructions on the mains lead, and will need to be fitted with a 5 amp  
fuse. If in doubt please consult an electrician.  
WARNING-If you are using an extension lead, it must  
be rated at a minimum of 6 amps and fully unwound.  
Do not operate with a lead rated at less than 6 amps  
as this will cause premature failure of the motor and  
will void your guarantee.  
11  
 
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TROUBLE SHOOTING  
PROBLEM  
CAUSE  
ACTION REQUIRED  
Spray Gun HUMS Piston Sticking.  
Remove 4 screws adjacent to paint pick up pipe  
part no. SG14. Release container cover, cylinder  
housing and piston assembly. Unscrew and remove  
nozzle. Remove atomiser valve. Use soft punch or  
shaft of 4.5mm MAXIMUM diameter inserted into the  
valve housing to eject the stuck piston. Clean and  
lubricate piston and cylinder. Re-assemble carefully  
in reverse order. Remember to replace the  
but does not  
operate.  
Part no. SG12.  
compression spring onto the piston before fitting the  
piston. Ensure you have not dropped any parts into  
the motor housing.  
No suction Feed. No Valve in pump. Insert atomiser valve part no. SG03.  
Paint Pickup  
Clean filter accordingly part no. SG16.  
filter blocked.  
Liquid too thick.  
Thin liquid as recommended.  
Clean thoroughly with thinners.  
Spray Gun motor Nozzle Blocked  
operates but  
nothing coming  
out.  
part no. SG04 or  
SG44.  
Atomiser valve  
blocked, part no.  
SG03.  
Clean thoroughly with thinners.  
Spray Gun motor Worn valve.  
Replace atomiser valve part no. SG03.  
Replace nozzle part no. SG04 or SG44.  
operates, but  
spluttering.  
Worn nozzle.  
Container almost Refill container.  
empty.  
Spray gun held  
at wrong angle.  
Liquid too thick.  
Incorrectly set  
regulation  
Hold at correct angle.  
Thin liquid as recommended.  
Adjust regulator at back of gun.  
control.  
Paint Dripping.  
Nozzle loose.  
Tighten nozzle.  
Operating at more Keep sprayer upright.  
than 45o angle.  
Excessive fogging. Pressure too high. Turn output knob clockwise to reduce pressure  
Holding sprayer  
too far from  
surface.  
Hold sprayer about 30cm (12”) from work.  
Runs and sags in Arm movement  
See section on spraying.  
paint.  
too slow.  
Spray gun too  
close to work  
surface.  
Applying too  
much paint in  
one go.  
12  
 
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20. Viscosity Cup  
21. Switch  
22. Mains Lead with plug  
23. Terminal Block  
24. Filter  
25. Spray Nozzle 0.6mm  
26. Lubricating Oil  
27. Switch Cover  
28. Container Cover  
SG18  
SG43  
SG79  
SG89  
SG16  
SG04  
SG19  
SG80  
SG81  
Parts and Accessories  
1. Spray Nozzle 0.8mm  
2. Atomiser Valve  
3. Cylinder Housing  
4. Piston Spring  
5. Piston  
SG44  
SG03  
SG67  
SG47  
SG69  
SG70  
SG57  
SG58  
SG71  
SG60  
SG72  
SG77  
SG63  
SG14  
SG15  
SG74  
6. Coil  
7. Armature  
8. Leaf Spring  
9. Control Spring  
10. Rubber Buffer  
11. Output Knob  
12. Cover  
13. Cover Screw  
14. Screw (C/Housing)  
15. Suction Tube  
16. Container  
29. Return Cup  
30. Retainer Nut  
31. Adaptor Fitting  
32. 1.5m Suction Tube  
33. Retainer Clamp  
SG83  
SG84  
SG86  
SG87  
SG88  
34. Spray Nozzle 0.8mm  
35. Short Atomiser Valve  
36. Flexible Attachment  
37. Flexible Nozzle Assy  
SG44  
SG51  
SG91  
SG50  
17. Drive Housing  
with Stator  
18. Handle  
SG76  
SG77  
SG78  
19. Handle Screw  
13  
 
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OTHER PRODUCTS FROM  
EARLEX.  
SC165 - 1500W 4.5 ltr steam  
cleaning kit: incl. carpet cleaner,  
window/tile cleaner, jet nozzle  
cleaner, upholstery cleaner/small  
steamplate, large wallpaper  
stripping plate.  
Earlex also manufacture a wide  
range of steam wallpaper strippers.  
Designed to remove all types of  
wallpaper, multi-layered papers and  
artex.  
PR9 -The Autofeed Paint Roller is  
a portable battery operated paint  
rolling system. It has a 3 litre paint  
reservoir and 23cm (9”) roller and  
automatically feeds the paint to the  
roller head. No trays need to be  
refilled or moved. Easy to use the  
PR9 provides enough capacity for  
one coat of a 3.6m x 2.7m (12’x 9’)  
SS100 - 2300W 4.5 ltr steam  
wallpaper stripper.  
SS50 - 2000W 4.5 Itr steam  
wallpaper stripper.  
A range of steam cleaning  
accessories are also available to be room without having to refill.  
used in conjunction with the steam  
wallpaper strippers. The  
WD1000 - Combivac Wet ‘n’ Dry  
Vacuum & Blower. The 1000W  
motor provides a powerful suction  
and blowing facility which is ideal  
accessories can be used to clean  
and rejuvenate carpets, floor tiles,  
unblock sinks or waste outlets,  
clean work surfaces, defrost fridges for use around the workshop,  
and freezers, clean windows and garage, caravan, car, garden and  
tiles, remove soiling from upholstery home. The 20 litre recovery tank  
and curtains.  
has 12 litres wet capacity and is  
designed for the rough and tumble  
of every day use. The Combivac  
has on board storage facilities for  
its accessories, 6 metres of working  
length and a two year guarantee.  
There is also a variety of additional  
accessories available for use with  
the Combivac.  
Alternatively the Steama-Plus  
combines the versatility of the  
steam wallpaper stripper with a  
selected range of the accessories  
providing you with a complete  
steam cleaning kit and wallpaper  
stripper.  
14  
 
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15  
 
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GUARANTEE  
This product is guaranteed for a period of 12 months against faulty  
manufacture or materials it is not guaranteed for industrial or  
hire purposes. This guarantee does not affect your statutory rights.  
In the event of any problem occurring please contact us on our  
Helpline no  
01483-454666  
EC Declaration of Conformity  
We declare that the units: SG85 conform to: 73/23/EEC, 89/336/EEC, EN61000-3-2 & EN61000-3-3,  
EN55014, EN55014-2  
Tim Hopper-Technical director  
Earlex Ltd.,  
Moorfield Road, Slyfield Industrial Estate,  
Guildford, Surrey, GU1 1RU.  
Tel: 01483-454666. Fax: 01483-454548  
®
SG82 08/98  
16  
 

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